WR_Connect
a cool waveguide structure design tool

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WR_Connect synthesizes a 20-order tapered corrugated waveguide low-pass (harmonic) filter for 7 seconds. Then it runs 500 frequency points for just 22 seconds naturally computing them one by one (no tricks with so-called "fast", "interpolated" or "adaptive" sweep) 810 times faster than Ansoft HFSS-11. For the same amount of time WR_Connect can give you idea about how TE50-mode, for example, behaves in the filter, which would require even much more time by HFSS...

The NEW VERSION is almost ready. Users are advised to migrate to the new version. Try it with this examples (click "Try it").


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LIST OF EXAMPLES
3D-VIEW & LINK
SPECIFICATION
DESCRIPTION
NEW
VERSION
WR-62 Receive-Reject Filter

Pass-Band: 17.3 - 18.4 GHz
Insertion Loss: 0.07 dB
Return Loss: 25 dB
Rejection: 90 dB @ 12.75 GHz
Waveguide H-plane Iris Filter
This filter is realized as a sequence of thin full-height diaphragms (windows) in a rectangular waveguide. It is the most old, simple, popular, reliable and manufacturable waveguide band-pass filter solution. The design procedure is simple and well known among filter designers [1,2,3].
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WR-75 Transmit-Reject Filter
Pass-Band: 10.7 - 12.75 GHz
Insertion Loss: 0.09 dB
Return Loss: 25 dB
Rejection: 50 dB @ 13.75 - 14.50 GHz
Waveguide E-plane Iris Filter
The filter is realized as a sequence of thin full-width diaphragms (windows) in a rectangular waveguide. This type of structure can be used as a low-pass filter to cut off unwanted spectrum higher than the pass-band. By implementation it is similar to E-plane stub [4] or corrugated filters [5,6,7]. WR_Connect provides templates for the both types as design starting point.
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WR-137 Receive-Reject Filter
Pass-Band: 5.85 - 6.45 GHz
Insertion Loss: 0.04 dB
Return Loss: 25 dB
Rejection: 80 dB @ 3.7 - 4.2 GHz
Waveguide Filter with Thick Irises
This filter is a type of H-plane iris filter using thick irises. It is known that iris filters usually demonstrate more rejection at lower roll-off and less rejection of higher frequencies. Increasing thickness of diaphragms would gain the effect and make the frequency response closer to high-pass type.
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WR-75 to WR-62 Transition
Pass-Band: 11.0 - 15.0 GHz
Insertion Loss: 0.01 dB
Return Loss: 30 dB
Stepped-Impedance Transformer

WR-Connect provides a template for projecting an exponentially matched transformer for different waveguide interfaces.
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WR-75 High-Pass Filter
Pass-Band: 10.0 - 15.0 GHz
Insertion Loss: 0.05 dB
Return Loss: 30 dB
Rejection: 60 dB @ 8.0 GHz
H-plane Stepped Waveguide Filter
Using a cut-off section of waveguide as natural high-pass filter is quite old and still preferable for designers. This filter is based narrow waveguide section matched with interface by two transformers. Using WR-Connect you can design such a filter as simple as a transformer.
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WR-112 Corrugated Harmonic Filter
Pass-Band: 7.9 - 8.4 GHz
Insertion Loss: 0.10 dB
Return Loss: 25 dB
Rejection:
65 dB @ 10.5 GHz (roll-off)
80 dB @ 15.8 - 16.8 GHz (2nd harmonic)
80 dB @ 23.7 - 25.2 GHz (3rd harmonic)
60 dB @ 31.6 - 33.6 GHz (4th harmonic)
Tapered Corrugated Low-Pass Filter
Periodically corrugated waveguide filters were originated by Conh [5] and much upgraded to aperiodic tapered structures by Levy [6,7]. The corrugated filters have the best rating among designers because of extreme high power handling, low loss, good match, manufacture reliability and repeatability in comparison with waffle-iron and ridge filters. However they are not much presented in market because of sophisticated spurious theory behind them. Digoria Microwave has previously presented "Corrugated Low-pass Filter Design Workshop", which now is much upgraded with WR-Connect.
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WR-112 Band-Pass Filter
Pass-Band: 8.20 - 8.45 GHz
Insertion Loss: 0.15 dB
Return Loss: 25 dB
Rejection:
60 dB @ DC - 7.65 GHz
60 dB @ 9.0 - 18.0 GHz
Composite H-plane / Corrugated Filter

The idea of cascading a band-pass iris filter with a corrugated low-pass filter is not new indeed, however using WR-Connect you could design the cascade as a single unit, make it smaller, less loss and free of spurious spikes caused by propagation of high-order modes.
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WR-75 Spurious Suppression Filter
Pass-Band: 11 - 15.0 GHz
Insertion Loss: 0.02 dB
Return Loss: 30 dB
Rejection @ 15-17 GHz:
30 dB TE20-mode
30 dB TE01-mode
TE20 & TE01 Modes Rejection Filter

This waveguide structure is used to reject spurious spectrum carried by TE20 and TE01 modes. It can be used in combination with a conventional cavity filter and gain far-out-of-band rejection with almost no insertion loss increase. Using WR-Connect you can design a filter like this for 50 seconds in three steps (transformer template, transformer synthesis, connection to its Z-flip).
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References:

  1. Lewis, W. D., "Wave Filter", US Patent # 2,585,563, 1952
  2. Colling, R. E., "Foundations for Microwave Engineering", McGraw-Hill, New York, 1966.
  3. Mattai, G. L., L.Young, and E. M. T. Jones: "Microwave Filters, Impedance-matching Networks, and Coupling Structures", McGraw-Hill, New York, 1964.
  4. Rhodes, J. D., "Stop-Band Filter", US Patent # 3,845,422, 1974
  5. S.B. Conh "A theoretical and experimental study of a waveguide filter structure", Office Naval Res., Cruft Lab., Harvard Univ., Cambridge, Mass., Rep. 39, Apr. 25, 1948.
  6. Levy, R., "Tapered Corrugated Waveguide Low-Pass Filter", IEEE Trans. Microwave Theory Tech., MTT-21, August 1973, pp. 526-532.
  7. Levy, R., "Aperiodic Tapered Corrugated Waveguide Filter", US Patent 3,597,710, Nov. 28, 1969.